The geomembrane production line mainly consists of the following parts: raw material processing system, extrusion system, molding system, cooling system, traction system, winding system, electrical control system, including PLC control system, human-machine interface, etc
Your Leading Production Line Supplier
Our company is a Chinese company that provides anti-seepage solutions, products, and services for geosynthetics. We have many types of production line, including PVC pipe production line, HDPE pipe production line, geonet production line, geocell production line, geotextile production line, geogrid production line, geomembrane production line, etc. Their main application areas include the landfill, storage, and management of solid, liquid, and gaseous hazardous waste in mining, petrochemicals, reservoirs, roads, tunnels, and aquaculture.
Why Choose Us?
Quality Assurance
Regarding quality assurance, the company strictly adheres to the standards and norms of the industry quality system. It adopts industry-leading testing equipment to guarantee product quality and an excellent reputation.
Production Market
Our products has been exported to more than 20 countries and regions such as the United States, Australia, Italy, Pakistan, Indonesia, South Korea, and is highly favored by foreign investors.
Professional Service
We can accept factory inspection and cargo inspection at any time. New product research and development is carried out by professional personnel and comprehensive after-sales services are provided.
Parameters of Production Line
|
Model |
|
LK-TGM3000 |
LK-TGM4000 |
LK-TGM5000 |
LK-TGM6000 |
LK-TGM8000 |
|
Width of product |
mm |
3000 |
4000 |
5000 |
6000 |
8000 |
|
Sheet thickness |
mm |
0.7-3mm,1-3mm |
||||
|
Screw diameter |
mm |
Ø120 |
Ø150 |
Ø150×2 |
Ø160×2 |
Ø180×2 |
|
L/D ratio |
L/D |
33:1 |
||||
|
Roller diameter |
mm |
Ø400 |
Ø500 |
Ø600 |
Ø700 |
Ø800 |
|
Product speed |
m/min |
1-5(Panel) 2-10 |
||||
(a). Efficient Production: Automated production lines increase efficiency and reduce labor costs.
(b). Quality Assurance: Advanced equipment and strict quality control ensure high quality and consistency of products.
(c). Product Diversity: Capable of producing geocells of various specifications and sizes to meet different engineering needs.
(d). Environmental Protection: Low energy consumption design and efficient equipment reduce energy use and environmental impact.
(e). Economic Benefits: The high efficiency and low maintenance costs of the production lines provide significant economic benefits for businesses.
Process Flow of Geotextile Production Line
Raw material preparation
The main raw materials for geotextiles are polyester (PET) or polypropylene (PP) fibers. These fibers undergo processes such as drying, mixing, and melting before being prepared for the spinning process.
Spinning
Molten polyester or polypropylene is extruded into fibers through the spinneret of a spinning machine. The fibers form a preliminary structure during the cooling process and undergo stretching to increase their strength.
Web formation
The spun fibers are laid into a web by a web laying machine. There are two types of mesh forming methods: dry mesh forming and wet mesh forming. The former is suitable for non-woven geotextiles, while the latter is suitable for woven geotextiles.
Reinforcement
The fiber mesh after forming is reinforced by needle punching or hot rolling process. The needling process uses the needle plate of the needling machine to repeatedly pierce the fiber web, causing the fibers to entangle with each other and form a stable structure; The hot rolling process uses the high-temperature rollers of a hot rolling mill to press the fiber web together.
Post treatment
The reinforced geotextile is subjected to post-treatment processes such as cutting, sewing, and coating according to different application requirements to improve its waterproof, corrosion-resistant, and UV resistant properties.
Testing packaging
The finished geotextile undergoes strict quality testing, including testing of parameters such as thickness, strength, elongation, and permeability. Qualified products are curled, packaged, and labeled before leaving the factory
Requirements for Use of Production Line
Conduct Regular Safety Audits
A problem cannot be solved without getting to the root cause. This is where safety audits play an important role. They help identify potential hazards for employees and ensure that all safety protocols are being followed. These audits should be conducted regularly and should cover all aspects of the assembly line, from machinery to worker practices.
Every area should be regularly inspected to ensure it is free of slip and trip hazards. Read our guide to safety audits and inspections.
Implement Ergonomic Solutions
Ergonomics can actually help in reducing the risk of injury on an assembly line. By designing workstations and tools in a way that it suits the physical needs of workers, you can reduce the risk of repetitive strain injuries and other musculoskeletal disorders to a great extent.
Provide Comprehensive Training
Without proper training, no protocol can be effectively implemented. All workers should be given detailed training that covers the safe operation of machinery, emergency procedures, and the importance of following safety protocols. Training should be with regular refreshers to ensure that skills and knowledge are up-to-date.
Certificate
T.T with 30% downpayment, 70%before shipment.
Paypal or West Union also accept.
FAQ
We're well-known as one of the leading geomembrane production line manufacturers and suppliers in China. If you're going to buy high quality geomembrane production line at competitive price, welcome to get more information from our factory.
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