Unidirectional plastic geogrid refers to a geogrid made of high-density polyethylene (HDPE) as the raw material, which is extruded, punched, heated, and stretched into a sheet, extruded and pressed into a regular mesh, and then stretched longitudinally.
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Description
Description of Basalt Geogrid
Basalt fiber geogrid is a flat network material made of alkali and acid resistant basalt fiber yarn, which is woven into a substrate using foreign warp knitting machines. It adopts a warp knitted directional structure and fully utilizes the yarns in the fabric, making it have good tensile strength, high tear strength, and creep resistance. It is also coated with modified asphalt.
Basalt geogrid has the advantages of basalt fiber freeze-thaw (-260-650 ℃), consistent thermal expansion coefficient with asphalt concrete, high tensile strength, UV resistance, chemical stability, etc., which can be used for road reinforcement, resisting road diseases such as cracks and ruts, and ending the problem of difficult reinforcement of asphalt pavement. The ratio of elastic modulus of basalt fiber asphalt concrete to asphalt concrete at room temperature is as high as 24:1, with high deformation capacity and a fracture elongation of about 3.1. Basalt fiber has the advantages of low freeze-thaw (-260-650 ℃), consistent thermal expansion coefficient with asphalt concrete, high tensile strength, UV resistance, and good chemical stability. Due to the high mixing temperature of asphalt mixtures above 190 ℃, basalt fiber is a competitive new material that replaces polyester fiber and lignin fiber.
Basalt grid is made of basalt fiber woven fabric as the base material, soaked and coated with macromolecule lotion. Widely used for building interior and exterior walls, fire prevention, insulation, crack resistance, etc., its various properties are superior to glass fiber. Has good alkali resistance, flexibility, and longitudinal and latitudinal height * tensile strength. Non metallic inorganic fibers, with a cash brown color, possess mechanical properties such as non flammability, non toxicity, environmental friendliness (low-carbon material), high strength, toughness, and low shrinkage rate. A pavement crack prevention material with high strength and excellent crack resistance is formed by combining immersion and warp knitting reinforcement technology.
Features of Basalt Geogrid
Strengthening the roadbed can effectively distribute loads, improve the stability and bearing capacity of the roadbed, and extend its service life.
Can withstand larger alternating loads.
Prevents roadbed deformation and cracking caused by the loss of roadbed materials.
Improves the self-bearing capacity of the backfill behind the retaining wall, reduces soil pressure on the retaining wall, saves costs, extends service life, and reduces maintenance costs.
Combining the construction method of spray anchor concrete for slope maintenance can save 30-50% of investment and shorten the construction period by more than half.
Adding geogrids to the roadbed and surface layers of highways can reduce deflection, minimize rutting, delay the occurrence of cracks by 3-9 times, and reduce the thickness of structural layers by up to 36%.
Suitable for various soil types, eliminating the need for remote sampling, thus saving labor and time.
The construction is simple and fast, greatly reducing construction costs.
What are the Benefits of Using Basalt Geogrid?
Basalt geogrid have several advantages over metal, glass and polyester mesh:
Resistance to aggressive environments
Corrosion resistance
Value for money
Thin fold seam
Easy installation
Light weight (0.25 kg / sq.m)
Low thermal conductivity (0.03W / s)
High adhesion to concrete
8 times stronger than steel
By far lighter and easier to handle and install (no nasty cuts).
Will not rust or corrode or cause cracking of concrete
Flexible for easier design
Basalt does not conduct electricity or induce electric fields
Basalt Mesh binds well with both asphalt and concrete
Many mesh sizes available: 5x5mm, 10x10mm, 25x25mm and 50x50mm coated or uncoated mesh available
Areas of use
1. On wall reinforcement materials (such as basalt wall mesh, GRC wall panels, EPS inner and outer wall panels, gypsum boards, etc.)
2. Enhance cement products (such as Roman columns, flues, etc.),
3. Road reconstruction, widening, and crack prevention of new and old pavement joints.
4. Crack prevention during the overlay of old cement and asphalt concrete pavement.
5. New inorganic combined aggregate base pre cut joint crack prevention.
6. Bridge deck waterproofing and crack prevention.
7. For the civil construction. Replace steel mesh.
Construction method
When used for roadbed and pavement, the construction method is the same as that for bidirectional geogrids. When used for reinforced soil retaining walls, the construction method is as follows:
Set up the foundation and construct according to the designed wall system. When using precast reinforced concrete panels, they are generally supported on a precast concrete foundation with a thickness of 12-15 cm. The foundation width should not exceed 30 cm, the thickness should not be less than 20 cm, and the burial depth should not be less than 60 cm to prevent the effects of foundation frost heave.
Level the wall foundation, excavate, and level according to the design requirements. Soft soil needs to be compacted or replaced and compacted to the required density, slightly exceeding the range of the wall.
When laying reinforcement materials, the main strength direction of the reinforcement material should be perpendicular to the wall surface and fixed with pins.
For wall filling, mechanical filling should be used, maintaining a distance of at least 15 cm between the wheels and the reinforcement. After compaction, each layer of soil should be approximately 15-20 cm thick.
During wall construction, geotextile should be wrapped around the wall to prevent soil leakage.
Technical index
Uniaxial PP/Plastics Geogrid Data Sheet: GB/T 17689-2008
Project
Tensile yield per linear meter, KN/m≥
Yield elongation, %≤
Tensile force at 2% elongation, KN/m≥
Tensile force at 5% elongation, KN/m≥
TGDG50
50
10
12
28
TGDG80
80
10
26
48
TGDG120
120
10
36
72
TGDG160
160
10
45
90
TGDG200
200
10
56
112
Width
1~3m
Q/CR 549.2-2016
Project
Specifications
GGR/PP/US80
GGR/PP/US120
GGR/PP/US160
GGR/PP/US200
Longitudinal tensile strength, KN/m
≥80
≥120
≥160
≥200
Longitudinal tensile strength at 2% elongation, KN/m
≥28
≥42
≥56
≥70
Longitudinal tensile strength at 5% elongation, KN/m
≥56
≥84
≥112
≥140
Nominal longitudinal elongation
≤10.0%
Width
1~3m
FAQ
Q: 1.What is basalt fiber geo-grid?
A: Basalt fiber geo-grid is a reinforcement product made from basalt continuous filament (BCF) that is used to strengthen and stabilize various construction projects.
Q: 2.How is the 25mm basalt fibre mesh geogrid produced?
A: The 25mm basalt fibre mesh geogrid is produced using an advanced knitting process that weaves together the basalt continuous filament (BCF) to create a grid base material.
Q: 3.What is the weight of the mesh?
A: The weight of the 25mm basalt fiber mesh geogrid is 300gsm, ensuring optimal reinforcement and stability.
Q: 4.What are the applications of basalt fiber geogrid?
A: Basalt fiber geo-grid is commonly used in road construction, soil stabilization, retaining wall reinforcement, tunnel lining reinforcement, tank reinforcement, shell structure reinforcement, and erosion control in coastal areas.
Q: 5.How does basalt fiber geo-grid enhance soil stabilization?
A: Basalt fiber geo-grid improves soil stabilization by providing additional strength and stability to slopes and embankments, preventing erosion and landslides.
Q: 6.What are the benefits of using 25mm basalt fibre mesh geogrid?
A: Using the 25mm basalt fibre mesh geogrid offers increased tensile strength, improved durability, corrosion resistance, and a cost-effective solution for reinforcement needs.
A: Yes, basalt fiber geo-grid is environmentally friendly as it is made from natural basalt fibers and does not release harmful substances into the environment.
Q: 8.What is the purpose of the geogrid?
A: A geogrid is geosynthetic material used to reinforce soils and similar materials. Soils pull apart under tension. Compared to soil, geogrids are strong in tension. This fact allows them to transfer forces to a larger area of soil than would otherwise be the case.
Q: 9.Why is basalt fiber used?
A: Basalt fibers are good reinforcements for concrete and marine industrial applications because of their high compression strength, chemical stability, and corrosion resistance.
Q: 10.What is basalt insulation?
A: A natural raw material that is processed by heating to high temperatures and blowing with air streams to form fibers. These fibers are then arranged into panels, which are used for insulating the external walls of a house.
Q: 11.What is the use of basalt fiber in concrete?
A: Basalt Chopped Fibers can be mixed directly into polymers and concrete to increase tensile strength, reduce cracking and chipping. Perfect for mortar and concrete reinforcement applications; all decorative applications as countertops, fireplace surrounds.
Q: 12.Is basalt stronger than carbon fiber?
A: Regarding mechanical properties, rockwool fiber and basalt fiber composites showed 30.95% and 20.77% higher impact strength than carbon fiber, respectively. In addition, rockwool and basalt fiber composites are less stiff than carbon and can be used in low-end applications in the automotive industry.
Q: 13.Is basalt stronger than steel?
A: High strength to weight ratio: Basalt fiber is 3 times lighter and up to 2.5 times stronger in tensile strength than steel. Chemical and corrosion resistance: Basalt fiber doesn't rust and is resistant to the action of salt ions, chemicals, and the alkalinity inherent in concrete.
Q: 14.Is basalt fiber better than glass fiber?
A: Basalt fibers are stronger than glass fibers and do not corrode in either fresh or salt water.
Q: 15.Where is basalt fiber used?
A: It can be applied to cement concrete in roads, bridges, airport runways, dams and other projects. Basalt fiber with suitable fineness and density can make basalt fiber have low thermal conductivity. This basalt fiber can be used as thermal insulation composite material.
Q: 16.Why is basalt used in construction?
A: Basalt is a popular choice for road construction because it is a hard, dense, and durable igneous rock that can withstand heavy traffic, harsh weather conditions, and wear and tear over time.